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- 122 400 $ – 183 600 $
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Senior Product Reliability Engineer
Отличная вакансия в технологически продвинутой компании с конкурентной зарплатой, опционной программой и участием в создании инновационных продуктов. Высокий балл обусловлен уникальностью технологий (DAPS) и комплексным пакетом льгот.
Сложность вакансии
Роль требует глубоких технических знаний в области метрологии (CMM), статистики (SPC, Cpk) и строгих отраслевых стандартов (AS9100/IATF 16949). Высокий уровень ответственности за взаимодействие с клиентами и управление процессами MRB в условиях инновационного производства.
Анализ зарплаты
Предлагаемый диапазон $122k – $184k полностью соответствует и даже несколько превышает рыночные показатели для Senior Quality/Reliability ролей в Южной Калифорнии, где медиана составляет около $145k. Верхняя граница диапазона учитывает высокую специфику аддитивного производства и аэрокосмических стандартов.
Сопроводительное письмо
I am writing to express my strong interest in the Senior Product Reliability Engineer position at Divergent. With extensive experience in quality engineering within high-precision manufacturing, I am particularly drawn to Divergent’s innovative DAPS system and its transformative approach to vehicle structures. My background in implementing robust process controls and managing complex quality deliverables like PPAP and FAIR aligns perfectly with your mission to scale mission-critical production for the automotive and aerospace sectors.
Throughout my career, I have successfully led defect reduction initiatives and optimized inspection strategies using CMM programming and Gage R&R studies. I am adept at navigating the rigorous standards of AS9100 and ISO 9001, and I thrive in cross-functional environments where quality is integrated into the earliest stages of product development. I am eager to bring my analytical skills and passion for continuous improvement to help Divergent maintain the highest standards of reliability as you expand your impact in the Aerospace and Defense sectors.
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Описание вакансии
Divergent is a technology company that has architected, invented, built, and commercialized an end-to-end factory system called the Divergent Adaptive Production System (DAPS) that comprehensively uses machine learning to optimally engineer, additively manufacture, and flexibly assemble complex integrated vehicle structures and subsystems. Products created using DAPS are superior in performance, lower in cost, rapidly customizable to meet mission and customer-specific requirements, faster to market, and scalable on demand to high volume production. Divergent is a qualified Tier 1 supplier to global automotive OEMs, and Divergent is now expanding to support mission critical needs in the Aerospace and Defense sector. Join us to be a part of this transformative journey, where your impact will shape the future of technology and production.
Purpose
We are seeking a Product Reliability Engineer to join our growing team. This role will play a critical part in ensuring the quality and reliability of our products and processes, working closely with cross-functional teams to develop innovative solutions for high-precision manufacturing. As a Product Reliability Engineer, you will lead quality control initiatives, implement continuous improvement processes, and help drive the highest standards in production to meet customer and industry expectations.
The Role
- Process Improvement and Defect Reduction
- Lead initiatives to improve process efficiency and reduce defects by analyzing quality and production data to identify trends, root causes, and improvement opportunities.
- Implement robust process controls and standardize inspection procedures to enhance consistency, prevent recurring quality issues, and improve first-pass yield.
- Inspection Effectiveness and Quality Controls
- Optimize inspection strategies by leveraging advanced tools and techniques, including CMM programming, to balance precision with efficiency.
- Establish and maintain inspection criteria and acceptance standards aligned with customer requirements and industry best practices.
- Ensure inspection methods meet capability requirements through studies like Gage R&R and Cpk analyses.
- Customer Engagement and Quality Deliverables
- Quality liaison for customers, managing audits, addressing quality concerns, and ensuring timely resolution of issues.
- Prepare and deliver required quality documentation, including PPAP, FAIR, and other customer-specific deliverables, while facilitating customer reviews and audits.
- Collaborate with customers to clarify quality requirements and maintain alignment on deliverables and expectations.
- Nonconformance and Corrective Actions
- Manage nonconformance activities, including root cause analysis, corrective/preventive actions, and Material Review Board (MRB) processes.
- Track and analyze nonconformance trends to drive targeted quality improvements and reduce defect recurrence.
- Data Analysis and Reporting
- Monitor key performance indicators (KPIs), such as yield, defect rates, and on-time delivery, to identify improvement areas.
- Develop dashboards and reports to provide real-time visibility into quality performance and share actionable insights with stakeholders.
- Quality Planning and Deployment
- Develop and implement scalable quality control plans and deploy new inspection technologies to align with company objectives and customer expectations.
- Support process validation for new or modified manufacturing processes, ensuring readiness and compliance.
- Cross-functional Collaboration and Leadership
- Collaborate with cross-functional teams to integrate quality requirements into product and process development and support new product introductions (NPI).
- Mentor quality team members on best practices for inspection, data analysis, and process control while driving cross-functional problem-solving initiatives.
- Perform any other support functions as directed by Quality Management
Basic Qualifications
- Ability to lawfully access information and technology that is subject to US export controls
- Demonstrated experience in quality initiatives focused on process improvement, defect reduction, and inspection optimization in manufacturing environments.
- Proficiency in implementing and managing tools such as PPAP, FMEA, and root cause analysis (RCA) to resolve quality issues and improve processes.
- Knowledge of advanced inspection methods and tools, including CMM programming, Gage R&R, and sampling techniques, with a focus on effectiveness and efficiency.
- Strong analytical skills with the ability to interpret data, identify trends, and drive data-informed decisions to improve yield and reduce defects.
- Proven ability to collaborate with cross-functional teams, customers, and suppliers to ensure quality standards and customer expectations are met.
- Clear communication and documentation skills to effectively present quality metrics, deliverables, and insights to stakeholders.
Preferred Qualifications
- Bachelor’s degree in Engineering (Mechanical, Industrial, Electrical, or related field) or equivalent experience in a quality-focused role.
- Experience in regulated industries such as automotive, aerospace, or defense with familiarity in standards like AS9100, ISO 9001, or IATF 16949.
- Hands-on experience with Production Part Approval Process (PPAP) documentation and customer engagement for quality deliverables.
- Experience in statistical process control (SPC) and process capability analysis (Cpk) for monitoring and improving production processes.
- Certification in Six Sigma (Green Belt or higher) or ASQ Certified Quality Engineer (CQE) is a plus
- Familiarity with advanced manufacturing technologies such as additive manufacturing or automated inspection systems is a plus.
Work Environment
- Onsite
Pay Range
$122,400—$183,600 USD
What We Offer:
- Holistic Compensation Package: Enjoy a world-class compensation package that includes a competitive salary, equity plan, and discretionary results-based incentive bonus opportunities, ensuring you're truly valued for your contributions.
- Wellness and Time Off: Embrace a healthy lifestyle with paid vacation, sick time, and company holidays, including a year-end shutdown to recharge. We support growing families with paid parental leave, recognizing the importance of bonding time.
- Comprehensive Health and Wellness: Prioritize your well-being with our comprehensive health and wellness benefits, offering both HMO and Premium PPO options. Additionally, benefit from company-sponsored life insurance and short and long-term disability coverage for peace of mind.
- Investment in Growth: We're committed to your professional development. Take advantage of reimbursement opportunities for learning and development initiatives, empowering you to continuously expand your skill set and reach peak performance.
- Collaborative and High-Performing Environment: Join our collaborative, dynamic, and high-performing team within a fast-paced, mission-driven company. Together, we're disrupting the traditional manufacturing industry, fostering innovation, and integrating people and technology to reduce our footprint.
*Equal Employment Opportunity*
Divergent is an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, age, disability or veteran status, or any other applicable state or federal protected characteristic. Divergent provides affirmative action in employment for qualified Individuals with Disabilities and Protected Veterans in compliance with Section 503 of the Rehabilitation Act and the Vietnam Era Veterans’ Readjustment Assistance Act.
In order to adjust to changes in our business, it may become necessary to add, remove or modify certain duties and responsibilities, or to reassign you to another job position. From time to time you may be asked to work on special projects or to assist with other work. Your cooperation and assistance in performing such additional work is expected.
*E-Verify: Right to Work*
Our company participates in E-Verify. E-Verify is a program that electronically confirms a candidate’s eligibility to work in the United States after completing the Employment Eligibility Verification (Form I-9). The information provided on the Form I-9 is compared to the records contained in the Social Security Administration and Department of Homeland Security (DHS) databases. This helps employers verify the identity and employment eligibility of newly hired employees.
Eligibility to Work Poster (English) | Eligibility to Work Poster (Spanish)
*Los Angeles Fair Chance Initiative for Hiring Ordinance (FCIHO)*
Pursuant to the Los Angeles Fair Chance Initiative for Hiring Ordinance (FCIHO), we will consider for employment qualified applicants with arrest and conviction records.
*No agencies, no solicitations, and no calls please.*
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Навыки
- Six Sigma
- FMEA
- Root Cause Analysis
- CMM Programming
- AS9100
- PPAP
- SPC
- ISO 9001
- Additive Manufacturing
- IATF 16949
- Gage R&R
- FAIR
- Cpk analysis
Возможные вопросы на собеседовании
Проверка опыта работы с ключевым инструментом обеспечения качества в автомобильной и аэрокосмической отраслях.
Расскажите о вашем опыте подготовки документации PPAP для новых продуктов. С какими основными трудностями вы сталкивались?
Оценка навыков решения проблем и использования методологий RCA.
Опишите случай, когда вы выявили критический дефект в процессе производства. Какие инструменты анализа корневых причин вы использовали и как предотвратили повторение проблемы?
Проверка технических навыков в области метрологии и точности измерений.
Как вы подходите к проведению исследований Gage R&R для оценки пригодности измерительных систем в высокоточном производстве?
Оценка способности работать в условиях инноваций и новых технологий.
Как, по вашему мнению, аддитивное производство меняет традиционные подходы к контролю качества и планам контроля (Control Plans)?
Проверка лидерских качеств и умения работать с клиентами.
Как вы управляете ожиданиями клиента в ситуациях, когда возникают несоответствия (non-conformance) по срокам или качеству продукции?
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- Страна
- США
- Зарплата
- 122 400 $ – 183 600 $