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Solar Cell Process Engineer (Starlink)
Исключительная возможность работать в SpaceX над проектом Starlink. Высокий престиж компании, работа с передовыми технологиями и прямое влияние на глобальную связность и освоение космоса.
Сложность вакансии
Высокая сложность обусловлена необходимостью глубоких знаний в области химических процессов (PE-CVD, PVD, ALD) и физики полупроводников, а также жесткими требованиями ITAR и готовностью к интенсивной работе на производстве.
Анализ зарплаты
Зарплата в SpaceX для инженеров-технологов в Техасе обычно соответствует или слегка превышает рыночные показатели для аэрокосмической отрасли, учитывая бонусы и опционы, хотя базовая ставка может быть средней.
Сопроводительное письмо
I am writing to express my strong interest in the Solar Cell Process Engineer position within the Starlink team. With a solid foundation in engineering and a passion for developing high-efficiency production processes, I am eager to contribute to SpaceX's mission of enabling human life on Mars by ensuring the reliability and performance of our satellite constellation's power systems.
My background aligns well with your requirements for setting up greenfield production plants and optimizing complex manufacturing cycles. I have experience in analyzing production machinery from first principles and utilizing robust DOE methodologies to solve manufacturing challenges. The opportunity to work on state-of-the-art silicon cell efficiency and explore advanced technologies like perovskite tandems is particularly exciting to me.
I am a self-motivated professional who thrives in fast-paced environments and demonstrates extreme ownership of production outcomes. I am prepared to handle the rigorous demands of equipment commissioning and the frequent travel required to ensure the success of the Starlink solar factory. I look forward to the possibility of bringing my technical expertise to your world-class team.
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Описание вакансии
SpaceX was founded under the belief that a future where humanity is out exploring the stars is fundamentally more exciting than one where we are not. Today SpaceX is actively developing the technologies to make this possible, with the ultimate goal of enabling human life on Mars.
SOLAR CELL PROCESS ENGINEER (STARLINK)
Starlink believes in providing fast, reliable internet to those who need it most. We design, build, and launch the world's largest and most advanced satellite constellation that is capable of delivering high-speed internet to even the most remote locations. And while our hardware and network are incredibly advanced, we keep the end-user experience impressively simple - our customers have internet within 10 minutes of unboxing.
As a solar cell process engineer on Starlink, you will spearhead state-of-the-art production processes for an internal solar cell production line, providing high-efficiency and high-quality solar cells for both our latest generation Starlink satellites and for Starship missions to the Moon and Mars. You will work through the life cycle of setting up a greenfield solar cell production plant, including equipment procurement, plant design/layout, equipment commissioning and ramp-up, recipe and process development, and working to develop a world-class production team and environment. Example processes include chemical etching, PE-CVD, PVD, metallization, and cell test equipment, wafer inspection tools, evaporation and ALD equipment, ultrapure and wastewater treatment equipment, and gas and chemical distribution systems, among others.
You will develop and iterate on the manufacturing processes and recipes to achieve a state-of-the-art silicon cell efficiency, low defect rate and cost, and high reliability cell for space-based applications. Your work will form the backbone of the Starlink network (photons of sunlight in is directly proportional to photons of data out to customers!) and help provide internet to tens of millions of customers all around the world.
RESPONSIBILITIES:
- Responsible for developing, implementing, and maintaining new and/or improved manufacturing processes, equipment, technologies, and facilities
- Analyze production processes and machinery from a first principles, physics-based approach
- Develop experiments to diagnose and correct manufacturing problems, utilizing robust DOE and statistical methodologies
- Optimize process conditions and materials to improve the optical and electrical quality of solar cells
- Perform defect characterization and analysis to determine root cause and develop action plans to improve yields
- Develop project plans, budgets, and cost/benefit analysis for implementation of new processes or machines
- Own and perform machine activation and testing with a small team of engineers and technicians
- Prepare detailed content for technical design reviews and demonstrate extreme ownership of the production outcome of the Starlink solar factory across yield, uptime, and cost
BASIC QUALIFICATIONS:
- Bachelor’s degree in an engineering discipline
- 1+ years of experience in chemical engineering design, analysis, and/or system implementation (internship and extracurricular experience is applicable)
PREFERRED SKILLS AND EXPERIENCE:
- Master’s degree or PhD in chemistry, chemical engineering, materials science, environmental engineering, or related technical discipline
- Hands-on experience working with complex fluid or mechanical based production systems in a professional setting
- Experience transitioning products from design to manufacturing and scaling to high volume as part of a cross-functional team
- Self-motivated with strong organizational, written, and oral communication skills
- Experience with solar cell manufacturing equipment, such as wet chemical processing equipment, PE-CVD equipment, PVD machines, metallization and final test equipment, and wafer inspection equipment. Experience in evaporation tools and ALD tools are a plus
- Experience or expertise with perovskite solar cells or perovskite tandem solar cells
- Experience with micro-structure analysis tools (SEM, TEM, EDX, SIMS, etc.) and optical/electrical characterization tools (UV-VIS, I-V, Resistance, etc.)
ADDITIONAL REQUIREMENTS:
- Ability to travel frequently for work, potentially for extended periods of time during machine buyoffs and startup
- Ability to lift 25 lbs. unassisted
- Lifting, standing, climbing, bending, grasping, sitting, pulling, pushing, stooping, stretching, and carrying are generally required to perform the functions of this position
- Must be willing to work extended hours and weekends as needed
ITAR REQUIREMENTS:
- To conform to U.S. Government export regulations, applicant must be a (i) U.S. citizen or national, (ii) U.S. lawful, permanent resident (aka green card holder), (iii) Refugee under 8 U.S.C. § 1157, or (iv) Asylee under 8 U.S.C. § 1158, or be eligible to obtain the required authorizations from the U.S. Department of State. Learn more about the ITAR here.
SpaceX is an Equal Opportunity Employer; employment with SpaceX is governed on the basis of merit, competence and qualifications and will not be influenced in any manner by race, color, religion, gender, national origin/ethnicity, veteran status, disability status, age, sexual orientation, gender identity, marital status, mental or physical disability or any other legally protected status.
Applicants wishing to view a copy of SpaceX’s Affirmative Action Plan for veterans and individuals with disabilities, or applicants requiring reasonable accommodation to the application/interview process should reach out to EEOCompliance@spacex.com.
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Навыки
- Chemical Engineering
- PE-CVD
- PVD
- ALD
- Design of Experiments
- Statistical Process Control
- SEM
- TEM
- EDX
- Solar Cells
- Manufacturing Engineering
- Metallization
- Silicon Processing
Возможные вопросы на собеседовании
Проверка фундаментального понимания физики процессов, что критично для SpaceX.
Объясните физические принципы работы PE-CVD или PVD систем и как параметры процесса влияют на эффективность солнечного элемента?
Оценка навыков оптимизации производства и работы с данными.
Опишите ваш опыт использования методологии DOE (планирование эксперимента) для решения конкретной производственной проблемы.
Проверка способности работать в условиях запуска нового завода (greenfield).
С какими основными трудностями вы сталкивались при вводе нового оборудования в эксплуатацию и как вы их преодолевали?
Оценка навыков анализа брака и повышения выхода годной продукции.
Какие методы микроструктурного анализа (SEM, TEM, EDX) вы бы использовали для диагностики дефекта, снижающего КПД ячейки?
Проверка соответствия культуре SpaceX (extreme ownership).
Приведите пример ситуации, когда вы взяли на себя полную ответственность за критический сбой на линии. Каков был результат?
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