Maintenance PLC Technician

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Job Title: Maintenance PLC Technician

Location: Henrico, VA

Employment Type: Full-Time | Day Shift (flexibility to cover 2nd or 3rd shift as needed)

Shift: 1st Shift, 5:00 AM – 3:00 PM

Pay Rate: $38–$42/hour

Position Overview

We are seeking an experienced Maintenance PLC Technician to join our manufacturing maintenance team. This role focuses on maintaining and troubleshooting high-speed automated production equipment while supporting continuous improvement initiatives through electrical and PLC technologies. The ideal candidate is skilled in both electrical and mechanical systems, process automation, and industrial controls in a production environment.

Key Responsibilities

• Maintain, program, and troubleshoot PLCs, HMIs, servo drives, VFDs, sensors, vision systems, and encoders
• Modify, program, and troubleshoot PLC/HMI software (Allen Bradley, Siemens, or equivalent)
• Develop, configure, and maintain industrial networks such as Ethernet/IP, Modbus, and I/O Link
• Program and troubleshoot safety controllers to ensure safe interaction between equipment and personnel
• Interpret electrical schematics, blueprints, and drawings, implementing modifications as necessary
• Support installation, commissioning, configuration, and ongoing support of process automation systems
• Monitor equipment performance, optimize operation techniques, and improve efficiency
• Follow lockout/tagout (LOTO) procedures and identify potential hazards
• Ensure compliance with industry standards, regulatory requirements, and internal safety protocols
• Interface daily with cross-functional teams, including quality, engineering, production, and technical services
• Document work processes, create manuals, and report progress on projects

Required Qualifications

• Associate degree or trade school certification in controls, electronics, or a related field
• 3–5 years of manufacturing or production experience with both electrical and mechanical systems
• Journeyman’s card or equivalent electrical certification
• PLC/HMI programming experience (Allen Bradley, Siemens, or ELAU)
• Electrical troubleshooting experience, including motors (480V)
• Understanding of industrial network protocols and process control systems
• Strong problem-solving, analytical, and decision-making skills
• Computer literacy, including Microsoft Office
• Excellent written and verbal communication skills
• Self-motivated, reliable, and able to work independently or as part of a team
• Knowledge of industry safe practices and procedures

Preferred Qualifications

• Bachelor’s degree in Science, Engineering, or related field
• Experience in consumer goods, pharmaceutical, or cosmetic manufacturing
• Familiarity with lean manufacturing, continuous improvement, or regulated manufacturing environments (FDA, ISO)
• Strong technical expertise in high-speed mixing and packaging equipment

Skills and Abilities

• Effective communication across all levels of an organization
• Results-oriented with focus on operational excellence
• Ability to support teams in meeting production goals
• Adaptable and eager to learn new technologies

Compensation and Benefits

• $38–$42/hour depending on experience
• 401(k) with company match and immediate vesting
• Paid holidays, sick days, and personal days
• Company-paid Short Term Disability and Life/AD&D insurance